Vaughn Khouri

Technical Portfolio & Blog

Maker, leader, mechatronics engineer. I get cross-disciplinary projects across the finish line while upholding quality work on all fronts. Proficient in CAD (Onshape, Solidworks, F360). Proficient in CAM (F360). Skills include manual machining, MIG welding, carpentry, Arduino and RPi electronics / firmware development, soldering (micro and SMD w/ rework station), etc.

Here are some of the projects I've worked on over the years - some of them for competitive robotics, others for summer programs, and many just for fun. If you like what I make, or just want to chat, don't hesitate to reach out.

Vaughn Khouri

Technical Portfolio & Blog

Here you'll find pictures and writeups on some of my favorite projects.

Functional Product Concepts

Image of device attached to wall with strap hanging out.

Flex

A portable cable workout machine that can stick to surfaces with suction, complete with a personal trainer app. Can simulate up to 45 lbs of weight via brushless DC motor.

Image of see saw with glowing lights

PowerPlay

Full size, self-contained see-saw capable of generating electricity and connecting to a cloud backend. Designed to pair with a kid-friendly social app.

FIRST Robotics

Image of robot for FIRST Robotics Competiton

Banshee

FRC 8033's robot for the 2024 FIRST Robotics Competition, Crescendo, designed around simplicity and robustness. #9 in CA, Top 16 at the FIRST Championship.

Image of black cart up against wall holding 8 batteries

Battery Cart

Custom cart I designed to match existing tables. Capable of charging 6 SLA batteries and storing 8. Built from CNC'd 3/4 plywood with tab-and-slot construction.

Image of glowing acrylic awards featuring 'Banshee' and team member names.

Illuminating Awards

Gifts I made for 8033's 2024 graduating seniors. CNC'd and laser-engraved stained oak base, laser-cut and engraved acrylic element, illuminated by internal LED strip.

Interactive Costumes

Image of wrist-mounted electromagnet and battery pack on table

Captain America's Electromagnetic Shield

Custom electromagnet grip, steel shield insert and power pack enable the wearer to catch and throw the shield from distance.

Image of trident spraying water

Poseidon’s Water-spraying Trident

Backpack mounted water tank and air compressor mix air and water to fire high-pressure mist from the end of a trident.

Image of a child wearing a lab coat with silver claws on wrists.

Wolverine's Retractable Claws

Backpack mounted compressor and wrist-mounted pneumatic pistons rapidly extend and retract wrist-mounted, 3D-printed claws.

Large-scale Steel Fabrication

Image of field perimeter for FIRST Robotics Competiton

FRC Field Perimeter

Full-size (26 by 54 ft) field perimeter built for FIRST Robotics Competition. Designed in modular sections.

Image of blue Go-Kart in front of a city skyline

Go-Kart

Powered by an aftermarket-tuned 212cc 4-stroke engine, capable of 45+ MPH. Mild steel welded frame.

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